Our Projects


1. Inclinometer Test Bed


Description

Design & Development of a Fully Automated Device under Test (DUT) Linearity and Repeatability test facility for a German White Label OEM manufacturer

Client

Klug Avalon, Pune

Salient Features

Very Cost Effective
Fully Configurable GUI software
Human Error free
Negligible learning curve for Test bed operation
Optimises the usage of the involved resources
Pass /Fail Report of the product integrated with SAP ERP

Technology Involved

PID controlled self adjusting Servo Motor with PWM
USB DAQ 6000
LabView 2016

Responsibilities

Hardware Engineering, Solution Architecture, Design & Development of GUI based Application

2. Strain Gauge DAQ & Logging Solution


Description

Design & Development of a Fully Automated DAQ & Reporting Solution for Static Load Testing and Certification of a Crane for an Leading Crane OEM manufacturer

Client

Raina Engineers, Roha

Salient Features

Very Cost Effective
Fully Configurable GUI software
Human Error free
Negligible learning curve for DAQ operation
Optimises the usage of the involved resources
Complex Strain calculations computation based on type of Strain Gauges

Technology Involved

Proprietary client made Wheatstone bridge circuit with Shunt selection for calibration
Client supplied DAQ and Controller
LabView 2016

Responsibilities

Hardware Engineering, Solution Architecture, Design & Development of GUI based Application

3. Load Cell Test Bed Solution


Description

Design & Development of 2 nos. of Fully Automated Device under Test (DUT) Linearity and Repeatability test facility for a German White Label OEM manufacturer

Client

Klug Avalon, Pune

Salient Features

Fully Automated control of the Hydraulic Load Pack
Very Cost Effective
Fully Configurable GUI software
Human Error free
Negligible learning curve for Test bed operation
Optimises the usage of the involved resources
Pass /Fail Report of the product integrated with SAP ERP

Technology Involved

Relay Boards and Analog Amplifier to drive the Hydraulic Load Pack
USB DAQ 6001
LabView 2016

Responsibilities

Hardware Engineering, Solution Architecture, Design & Development of GUI based Application

4. POC of an End-to-End IIoT Solution for Utility Industry


Description

Proof of Concept Development of an End-to-End ( Meter to Enterprise) IIoT Solution for an Utility backend Office. Two use case Implemented-
1.Read the meter Value
2.Trip the meter from the cloud if the prepaid amount exhausted

Client

Utility back-end Services Company, Pune

Salient Features

Retrofitting the existing Energy meter and converting into an Cost Effective Smart IIoT Energy Meter
Establishing P2P LoRa communication between Meter and Gateway and GPRS between Gateway to Cloud
Identification and customisation of a Gateway to suit the need
Read all the important 3 phase and 1 phase meter values ( V , C, Vrms, Active & Reactive Power, PF, Frequency, Totalised Power etc..) along with time stamp
Push the meter read request from the Cloud to the field
Seamless addition of devices in the field
Trip the prepaid meter from cloud if amount exhausted.
Tamper proof solution


Technology Involved

ESP32 with LoRa, Gateway based on Nordic Controller with GPRS interface, AWS IOT , MODBUS RTU, MQTT, Python
Embedded C/C++, AWS IOT

Responsibilities

Hardware Engineering, Solution Architecture, Design & Development of Embedded Application and Cloud Application

Digital Transformation (Industry 4.0 / IIoT ) Experiences


Successfully carried out for the following clients:

A Japanese Multinational Software Consultancy Company


• Successful conduction of Deep Dive Workshop on IIoT


A Prominent Flow Measurement Solution Mfg. MNC


• Shop-floor & Production Planning Systems Data Integration
• Creation of an End-to-End PoC for Real-time Visibility Interface for the Shop-floor Assembly process of a Flow Sensor


A Back-end Utility Services Provider


• An End-to-End Proof-of-Concept for an IIoT
• Interfacing of Endpoint Utility metering Solution with Cloud using the latest Communication network (ref. Our Success story for more)


An OEM Sensor Manufacturer


• Shop-floor to Board Room Integration under Industry 4.0 Drive
• Existing Study of Manufacturing Process -> Gap Analysis -> ’To-Be’ Technology improvements required for Industry 4.0 Readiness
• Development of Automated Testing & Quality Assurance Facilities (ref. Our Success story for more)


A Middle East White goods Company


• ‘As-Is’ study for Business Model Transformation readiness from a Product Selling to ‘As-a-Service’ Selling Model
• Study of existing products range -> Gap Analysis -> Feature Requirements in ’To-Be’ product range
• Existing Study of Manufacturing Process, Sales, Distribution Networks & After Sales Support Networks ->Gap Analysis ->’To-Be’ Technology improvements required


A Japanese Large Boiler Manufacturer


• Develop Digital Twins for their Boiler Range
• Study of the Boiler Operations & Identifications of various operations improvements
• Carry out a P-o-C
• for a Development of Digital Twin Model of Boiler
• Boiler & Allied Systems Model creations
• Identification of additional parameters which affect the Boiler performance
• Building of Real-time Data transfer interface between SCADA/Historian and Self Learning Model refining solution
• Real world application of Application of Digital Twin for Online Boiler Performance Improvement
• Building of Real-time Data connectivity solution between Physical Boiler and Virtual Digital Twin Model for Improvement




We would love to know what you are looking for!


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